Manufacturing software development.
Custom manufacturing software development - ERP, MES, IoT dashboards, quality management, and factory automation. Connect shop floor to cloud.
IRPR.io builds software for manufacturers - discrete manufacturing, CPG, heavy industry, electronics. ERP extensions, MES, quality management, IoT dashboards, maintenance software, and supply chain tools.
We integrate with SAP, Oracle, NetSuite, and major PLM / MES platforms. We know OPC UA, MQTT, and how to bridge legacy PLCs to cloud dashboards without downtime.
Tell us what your factory does - we'll tell you what's worth automating, what isn't, and what it takes to connect shop-floor systems to modern cloud tooling.
Types of manufacturing software we build.
Manufacturing ERP
Custom ERP or ERP extensions for order-to-cash and plan-to-produce.
Manufacturing execution system (MES)
Shop-floor execution, tracking, and scheduling.
Production scheduling software
Capacity-aware scheduling with constraint modeling.
Inventory management
Multi-warehouse inventory with BOM and MRP.
BOM management
Bill of materials, revisions, and ECO workflows.
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Who hires us for manufacturing software.
What makes manufacturing software hard.
Legacy systems run critical paths.
SAP, Oracle, custom mainframes - modernization has to happen without breaking production.
Shop-floor data is locked in PLCs.
Bridging OT to IT with OPC UA, MQTT, and edge gateways is specialized work.
Spreadsheets still run quality.
QMS lives in Excel at most plants. Moving to real tooling unlocks huge reliability gains.
Downtime is measured in dollars per minute.
Software updates can't interrupt production. Blue-green is mandatory.
Maintenance is reactive, not predictive.
Most plants wait for failures. Predictive tooling cuts downtime.
The regulatory stack we ship against.
Quality Management
Most manufacturing certifications build on ISO 9001.
QMS workflows aligned with ISO 9001.
Manufacturing software that doesn't break the line.
Production doesn't stop. Our deploys and integrations respect that.
Manufacturing is unforgiving software territory. Downtime costs $10K-$100K per minute. Integrations touch legacy SAP older than most engineers. PLC data lives on isolated networks.
Our playbook: bridge OT to IT safely, modernize incrementally, deploy without stopping the line.
How we build manufacturing software.
Four stages. Production safety in every one.
What ships with every manufacturing build.
Wired on day one.
- OT-to-IT bridge (OPC UA / MQTT)
- Time-series data store
- ERP / MES integration layer
- Audit-ready change logs
- Zero-downtime deploy pipeline
- Runbook for on-call ops
- Observability dashboards
- ISO 9001 evidence trail
- Mobile-first shop-floor UX
- Offline-tolerant sync
The systems we plug into.
What we ship for manufacturing teams.
MES for discrete manufacturer
Shop-floor MES replacing paper travelers. Real-time dashboards.
Predictive maintenance
Vibration + thermal sensor pipeline with ML failure prediction. -35% unplanned downtime.
Supplier portal
Supplier self-service for POs, ASN, and certs. Replaced 100+ email threads/week.
QMS modernization
Replaced Excel-based QMS with structured NCR, CAPA, and audit workflows.
Connected product SaaS
SaaS for machine builders to deliver remote monitoring and subscription service.
Field service mobile app
iOS / Android app for technicians - schedules, parts, service history, signature.
Patterns we deploy on every build.
OT-to-IT bridge
Edge gateway translating PLC / OPC UA data to cloud-native streams.
- OPC UA client
- MQTT broker
- Edge buffering for loss
- Schema normalization
- Secure outbound-only
Time-series core
Purpose-built time-series store for sensor data at factory scale.
- TimescaleDB / InfluxDB
- Downsampling tiers
- Retention policies
- Anomaly detection jobs
- Grafana dashboards
Zero-downtime deploys
Production can't stop. Deploys are blue-green or canary.
- Blue-green deploy
- Canary per line
- Feature flags
- Rollback in minutes
- Observability-gated
Audit-grade change log
Every spec, SOP, and record change tracked for ISO audits.
- Versioned docs
- Approval workflows
- E-signature
- Audit export
- 7-year retention
Idea → Roadmap → Product → Release.
Every engagement runs through the same four-stage pipeline. Predictable by design.
Every IRPR.io service, re-framed for manufacturing.
Web Apps for Manufacturing
MES, QMS, supplier portals, and ERP extensions.
Mobile Apps for Manufacturing
Shop-floor and field-service apps with offline sync.
AI Products for Manufacturing
Predictive maintenance, defect detection, AI quality.
Cloud & DevOps for Manufacturing
Industrial IoT cloud with edge gateways.
Data for Manufacturing
OEE, downtime, and yield analytics.
SaaS MVPs for Manufacturing
Manufacturing SaaS MVP in 12-16 weeks.
Manufacturing by geography + vertical.
Dedicated pages for the US metros where manufacturing concentrates, and adjacent verticals we serve.
Questions clients ask first.
Your manufacturing product, shipped.
Book a discovery call with an engineer who has shipped in manufacturing before. 30 minutes, no deck.